Wednesday, June 28, 2017

RE: [Electric Boats] Battery specific energy and power in relation to volume and density

 

Thanks John-

 

I see now that Northstar does rate their Cycle Life and AH according to the numbers you use.

I wasn't thinking Northstar when I searched for NSB210FT.  Here's the PDF I first pulled up:

http://westernmarine.com/acrobat/enebatteries.pdf

There you'll see a 500 cycle life and 185ah at 20hr rate.  The specs listed are from Energy1 and from 2014 --- maybe they're just old or wrong?

 

Looking at Energy1 webpages on their NSB210FT batteries, except for the handle location, they look just like the Northstar batteries.  Both companies claim to be manufacturers with the Energy1 batteries built in the USA and the Northstar built in Sweden(?).  Probably one or the other company is licensing the technology I'd guess or maybe Energy1 isn't making them but rebranding them?

http://energy1batteries.com/batteries/specialty

 

It's impressive to see Northstar's large life cycle#s spec'd for a lead-acid battery.

But despite the cycle claims and claims of enhanced protection against sulfation, heed the warnings---this from Energy 1's FAQ:

 

Do I have to recharge 100% every time?

"No, the typical cruising routine is to charge to 80 to 85% bank capacity daily, with a full recharge once a week. It is extremely important to avoid letting the batteries set for extended periods partially discharged. Leaving the batteries in a state of partial charge or discharge for extended periods will potentially cause sulfation of the batteries."

 

From the Northstar description of these AGM batteries, the key points are:

"More Power, High Cycling and Fast Recharge"

http://www.actionbattery.com/wp-content/uploads/2016/02/NSB_210FT_Blue-Battery.pdf

Those are great attributes for a daily commuter land-operated EV, but for a pleasure boat, we're arguably more interested in a battery that can offer this:

"More Energy Density, Low Self-Discharge, Long Life despite non-use"

Many marinas (like mine) have only 120vAC, 12amp service---Fast Recharge isn't going to happen.

And with long periods of non-use, High Cycling just never happens unless you're getting out daily and using at more than 1/4C rate or so.

 

Arguably then, the batteries that achieve what we're most interested in with our boats are the ones that can hold a charge for long periods of non-use and store a lot of energy per volume.  Those characteristics are best met these days by lithium batteries.  If the pure-lead batteries were the best option for longevity, energy density and cost, the EV car manufacturers would use them.  And yet they don't use them despite their claims of high power, fast recharge and high cycle life.  I wonder why that is.

 

-MT

 

From: electricboats@yahoogroups.com [mailto:electricboats@yahoogroups.com] On Behalf Of 66b6dcd5b59507e7d751ea81382ea1f6
Sent: Tuesday, June 27, 2017 11:21 PM
To: electricboats@yahoogroups.com
Subject: RE: [Electric Boats] Battery specific energy and power in relation to volume and density

 

 

Hi Myles,

Thanks for your thoughtful reply.

Re load corrected and 210FT Blue batteries. The page and PDF I used are from here:

http://www.northstarbattery.com/product/nsb-210ft-blue

which quotes a 10hr capacity at 200 and 8 at 198. If I use a Peukert exponent calculator I get 1.05 to 1.13, so I'm not certain what it should be. I assume the 20hr rate is 210Ah. I'm using the sheets at:

http://www.smartgauge.co.uk/peukert3.html

But which one to use, the 1st or 2nd sheet and what Peukert. If the 2nd at:

http://www.smartgauge.co.uk/calcs/peukert.xls

I'd get 182 Ah @ 21 Amps and 175Ah @ 28 Amps load for a Peukert of 1.13. I think I'll recalculate on that.

Cycle life at 2050 @ 50% is from the product page above.

I have no personal experience of these batteries, but I know James Lambden does. Maybe he'll comment?

Discharge tables and manual here:

http://www.northstarbattery.com/media.ashx/nsbbluebatterydischargetables.pdf

and

http://www.northstarbattery.com/media.ashx/nsbbluebatterymanual.pdf

Totally agree re more columns ref WH/m^3 and Cost/N-m columns and cycle life cost and indeed your own batteries. Fancy adding/modding sheet to v2 with yours? It's work in progress after all. I suppose all I'm trying to show are 4 possible options for a simple direct drive, like my own boat, with low power requirements but similar cycle life and range. The weights and volumes are striking aren't they.

Out of interest I also weighed my electric bicycle 500Wh 36V LiPo battery. 190 Wh/Kg and roughly the volume which is slightly less than NMC.

John



---In electricboats@yahoogroups.com, <matwete@...> wrote :

Hey John-

 

Some observations and comments regarding your table "Battery Comparison".

 

First, "Load Corrected AH" --- Just looking at the 210FT Blue batteries, you show 196 and 190ah "Load Corrected AH".  The specs I found online for the battery shows 185ah (20hr rate, or 9.25amps).  Thus, the two values you show (196 and 190) should each really be much smaller than 185ah since the currents are each 21 and 28amps, respective.  A better number might be 150ah.

 

Second, the table's column "Cycle Life" shows 2000 cycles to 50%DOD for these batteries.  Online info I've seen shows "500+" cycles to 50%DOD.  That's a Yuge difference.

 

Third, more columns could be added for the THINK/Enerdel, TESLA, Volt, Leaf surplus battery options, e.g.:

 

THINK/Enerdel  70ah     42v(nom)           24.5amp             2500 cycles to 80%, 80%Cap left       2400wh(usable)              30kg      80wh/kg             TBDvol                TBDrange           $500 cost

 

Finally, the battery comparison should use the Cycle Life, Usable Energy and Cost info to give a Cycle Life Cost.  Also, WH/m^3 and Cost/N-m columns might be useful.

 

-Myles 

 

 

From: electricboats@yahoogroups.com [mailto:electricboats@yahoogroups.com] On Behalf Of 66b6dcd5b59507e7d751ea81382ea1f6
Sent: Tuesday, June 27, 2017 3:14 AMHiTo: electricboats@yahoogroups.com
Subject: RE: [Electric Boats] Battery specific energy and power in relation to volume and density [1 Attachment]

 

 

[Attachment(s) from 66b6dcd5b59507e7d751ea81382ea1f6 included below]

Hi Myles,

Indeed, this was the point of my post and in my asking Hannu's knowledge of 'non boat' batteries. I agree re heat as we deal at such low loads compared to cars. Taking your reply a bit further, I just put this attached spreadsheet together for a boat that cruises at 4 knots using 1,000 Watts of battery power in calm conditions, for 4 different battery scenarios, all with similar ranges and battery cycle and calendar lives. Wh/Kg and volume are for the packs.

For simplicity I've kept the sheet as a direct drive so all scenarios work. The results will surprise some I suspect, especially when you look at range vs price, not to mention weight and volume. Mine is actually the 3rd (albeit the non Bluetooth Smart version) scenario. But being LiFePO4 they are the safest lithium chemistry I think for boats, plus they can do high C rates and have superior cycle life. The 4th wasn't around when I converted my boat.

The results are one of the reasons (for a small sailing yacht) I advocate as few batteries as possible and a small Honda 900W or 1600W continuous rated generator as a back up. It's the least expensive way and as a sail auxiliary the range is sufficient I'd say under battery power - we're meant to be sailing after all. This setup gives me 2 or 3 nights away on the boat, sailing when possible and subject to the wind there is generally no need to start the generator. I have a separate AGM house bank (2 x 12V 130Ah) with an inverter for a small kettle, grill, toaster etc.

I do my best to explain that in the link below where you can also see just how restricted for room I am, especially as I can only just reach out over the batteries to get to the PSS shaft seal if there was ever a problem.

https://www.victronenergy.com/blog/2016/08/29/multiplus-magic-small-generator-big-power/

John R.

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Posted by: "Myles Twete" <matwete@comcast.net>
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