Saturday, May 30, 2015

Re: [Electric Boats] Re: Electric Boats] Re: Solar charging question: Panel voltage vs. battery bank voltage?

 

Do your research. White papers tell us motor windings suffer using VFD's. VIDs use a carrier frequency and FM techniques much the same as a true sign inverter. Without a true analog waveform windings will heat and wear from vibration. The good news is NEC code requires temperature protection has to be part of any units attended motor, to protect the motor and related wiring.

Low cost inverters are in fact low,cost for a reason. Some higher price units will self start after a fault is cleared. Faults include low voltage and low cost inverters require manual restart. You don't have to empty the bank to buy an inverter that will self restart, but the feature is worth a fer extra bucks.

One more thing. When fresh starting my fridge even after more than an hour constant running I can hold my hand on the compressor, I will let you make up your own mind what that might mean in compressor life.

Also insulation is not the only thing that keeps the temperature steady. Mass is the other factor. This is something a dorm fridge does not provide. A cold plate is needed to make one of these thing use less power, look at the plate as a cold battery.

Kevin Pemberton

Sent from my MetroPCS 4G Android device

"Carter Quillen twowheelinguy@yahoo.com [electricboats]" <electricboats@yahoogroups.com> wrote:

 

Dan,

Having a high end PSW inverter myself I would agree with your statement to a point. But if all you want to do is have a little refrigerator on your boat and maybe use a small tv or something every once in a while then I think a decent MSW inverter is a very reasonable compromise. I've had good luck using them in such applications. But I do prefer my Outback PSW unit that I've had for several years now that runs an apartment sized refrigerator, a 9000Btu air conditioner, a microwave oven, a toaster oven, a big screen TV with DVD, and a 1200W water heater quite nicely, although not all at once. However I refer back to the cost differencial. It might not be worth the much larger investment just to run a little dormatory refrigerator. A low cost MSW inverter is fine for this. 

Concerning the earlier post where it was noted that someone had more problems with their electronics using a PSW inverter than the cheaper MSW unit, this may have been more from RF noise off the inverter than the waveform it was putting out at the plug. There is an IEEE standard for RF noise that very few inverters meet so if you're worried about messing up your short wave radio or a high end stereo, you want to find a unit that complies. Although my Outback inverter does not meet this RF noise spec, I'm lucky enough to have it installed in a location on the boat where it is enclosed by structural bulkheads that are 1" thick steel mesh reinforced concrete so the interference is blocked and I've never had any problems. 

I would also concur with the idea of finding a frig with an external condenser, MUCH better way to go if you can find one. A wet towel on the condenser can increase the refrigerator's capacity and efficiency significantly too and extra insulation is very good idea, I've done both and it works a lot better. Since most small refrigerators rely on convective air currents across the condenser to work properly and sometimes it is difficult to find a good place in the confines of a small boat to allow for good convection, a small fan blowing on the condenser can also increase the refrigerators performance significantly. Sometimes it can be the difference between working and not working.

Capt. Carter
www.shipofimagination.com



On Saturday, May 30, 2015 10:23 PM, "'Dan Hennis' dhennis@centurytel.net [electricboats]" <electricboats@yahoogroups.com> wrote:





Hey guys, pardon me for chiming in here, but I have lived off-grid for years and was a part of a State Energy division.  I can tell you from my research and experience that unless you are using the MSW for incandescent bulbs only, it is never worth it to buy one.  I ran a 4500 SQFT home, fully outfitted as any large home with the wife and 6 children.  Home theater, stereo,fridge, 2 freezers, and anything else with motors lasted less timed on the MSW.  I quickly switched out for a 4024 from Trace.  I went from being the one with all the problems in a storm, to the one everybody went to for safety.  It is comforting to have a reliable unit after having the cheaper junk.  Just sayin...
Dan
 
----- Original Message -----
Sent: Friday, May 29, 2015 10:00 AM
Subject: Re: [Electric Boats] Re: Electric Boats] Re: Solar charging question: Panel voltage vs. battery bank voltage?

 
MSW inverters can make inductive loads such as refrigerators run warmer, that's a fact, and ultimately this could decrease the life expectancy of the frig but I've had good luck with them on several applications, especially that little EveryReady Energizer unit.  It all depends on the inverter and the characteristics of the load you are applying to it so it can be a bit of a crap shoot. If you have the budget I'd go with a good PSW inverter like Outback or Magnum but the price differencial is HUUGH, like 10x. Small A/C refrigerators are cheap so if that's your application and you can't afford the high end hardware I think it's worth the chance. 



On Friday, May 29, 2015 10:36 AM, "'Jerry Barth' shredderf16@sbcglobal.net [electricboats]" <electricboats@yahoogroups.com> wrote:




Capt Carter,
    Thanks very much for the info, this helps me a lot.  I was only looking at PSW inverters because I read somewhere that MSW inverters might not power the fridge. Any electronics I have (at least for now) I'd run off of DC anyway.  Do you know if the MSW inverters will be a problem with the fridge/freezer?  The ultimate goal for the project is to have 400w of solar and 4 golf cart batteries as you recommended.  I'm going to have to make a couple of camping trips to build out as I'm limited by airline baggage limits.
Thanks,
Jerry Barth
 

From: electricboats@yahoogroups.com [mailto: electricboats@yahoogroups.com ]
Sent: Friday, May 29, 2015 9:09 AM
To: electricboats@yahoogroups.com
Subject: Re: [Electric Boats] Re: Electric Boats] Re: Solar charging question: Panel voltage vs. battery bank voltage?
 
 
Kevin,
 
I am far from an expert on inverters but I do have some applicable experience that might help you. I could not get my little freezer, (120W) to run on anything smaller than a 1500W inverter. I tried a 600W Samlex psw inverter and it was a piece of junk. On the Arc I have 3000W, 48V Outback inverter that is amazing and I can highly recommend it. Outback's only downside is that they are a little noisy, both audible sound and RF noise. There are other units out there that are quieter in both areas but my research and experience has shown me that Outback is probably your most robust choice in inverters. They offer a  12V, 24V, and 48V input but they are a bit pricey. Although they do come with a 30 amp mppt charge controller built in as well as a 50 amp A/C battery charger with the option for automatic shore power input and/or generator input when your battery gets low and also have an algorith that will start your generator for you automatically. Like I said, an amazing piece of hardware that I can highly recommend. 
 
For a low cost modified sign wave inverter I've had good luck the EverReady brand, (same as the battery). The 1500W version is only about $150 bucks, it has some nice features and it's the only cheap inverter I've found with a 2 year warantee so that says something. I've personally burned up about 10 different brands of these types of low cost inverters on various projects and found that it is much better to oversize them so they are not loaded up too much. 
 
Two Trojan 6V batteries will barely get you through the night on a 120W refrigeration unit in hot weather but it does work. However your DoD might be a little higher than ideal, leading to shortened battery life. A good set up would be a 24V inverter with 4 T-105s and about 300W of solar for a small frig. (say 150W or less) and you'll still have to watch it closely if you get several days of rain in row.
 
Hope you find this helpful.
 
Capt. Carter
www.shipofimagination.com
 
On Wednesday, May 27, 2015 8:14 PM, "Jerry Barth shredderf16@sbcglobal.net [electricboats]" < electricboats@yahoogroups.com > wrote:
 


Kevin and Capt Carter,
Thanks for the info, sounds like it's better to wire panels in series and use MPPT controller. I did look for PSW inverters, to run the freezer as a fridge it should be ok to use 400-500w ones capable of 1kw surge. I was able to find a bunch of 12v input ones, but only a couple of 24v ones. Also most had fairly high idle amperage. Ideally I would want one that could do both voltages as I would like to start out with two trojan golf cart batteries and add two more later for ultimately a 24v system. Any recommendations for an inverter?
Thanks,
Jerry Barth

"Kevin Pemberton pembertonkevin@gmail.com [electricboats]" < electricboats@yahoogroups.com > wrote:
 
I would like to weigh in on this topic, but my take may raise some eyebrows.

solar panels are like batteries. The voltage per cell is based on the tec used
to produce it. Sticking with the standard configurations render some basic
voltage and power. 12 volt panels are not really 12 volts. 18 or 19 volts is
the true voltage open circuit. 24 volt panels have roughly 36 volts open
circuit. For my 24 volt battery bank the panel open circuit is 49.6 volts.

A lead acid battery of 12 volts can be charged continuously at 14.4 volts.
Modern cars electrical system charges and maintains the above 14.4 volts and
that is why I gave that figure. Reasoning that a 12 volt system is safe with
14.4 to obtain a safe charge for 24 volt systems we can double the 14.4 volts
and charge at 28.8 volts. as we increase the system voltage the same will
apply. We can call this the charge maintaining voltage for the system.

As far as panels go the number of cells on the panel equal the panel voltage.
The size of those cells determines the amperage at the panel voltage. Ideally
we could avoid a charge controller if we sized the panel VOC (Voltage open
circuit) to the desired charging voltage. It might be a good time to state
that unconnected panels (my panels) vary little on voltage when light is on
the panel no matter what time of day or cloud conditions. When connected in
circuit the voltage will fluctuate depending on battery bank state. This
condition has a lot to do with resistance and ohms law.

Believe it or not I can connect my 49.6 volt panels up to a 12 volt battery
that need a charge and it will charge that battery. You must watch the voltage
and the power is quartered in the process.

The point is this. If You built your own panels and matched the voltage to the
charge requirements of your lead acid batteries you could do away with charge
controllers. If you take different voc panels and connect in series the voltage
is equal to the two panel VOC added together. You must use panels that have
the same type and size of cells if you do this.

If you would rather use pre-fab systems and cells keep sizes the same. If you
don't your system will produce at the smallest panel capability. PWM
controllers will offer less than full wattage rating of the panel based on the
battery bank voltage. On the other hand MPPT controllers use buck boost
methods to change the voltage from the panel to match that needed to charge
the battery bank. This conversion is almost as efficient as a transformer.
Design limits of buck boost converters have design limits. For a 24 volt
system you should not consider panels with a VOC over about 55 volts. With
these specs you can consider losses around 15% of the panel wattage. This is
much better than the losses of 50% you can expect from a PWM controller, if
you can even use a PWM controller for such a system.

About MPPT controllers. Panels have a value called maximum power. If this
voltage level is maintained the panel is more capable than it is any other
voltage, fact is it is this point that wattage is rated at. MPPT systems are
designed to maintain this panel voltage as well as offer up best charge voltage
for the bank. The algorithm is more concerned about the voltage of the panel
than the charge of the battery. It is figured the best charge comes from
keeping the panel voltage at it's best design value.

One last point 12 volt inverters lose more power in conversion than larger
voltage systems. Resistance is our enemy in all things electrical. consider
larger voltages over 12 volts.

Kevin Pemberton

On Tuesday, May 19, 2015 09:25:10 AM you wrote:
> Capt Carter,
>
> This is a little off topic as it doesn't involve electric boats, but it
> is near the water! I've got some property on an island in St Thomas
> harbour. In the future we're going to put up a prefab round house on the
> property. In the meantime, we're camping there for a week or so at a time.
> We've been using a goal zero camping battery/solar panel setup. We need
> more power, so I figured I'd do a homebrew system to leave there. Shipping
> to there is expensive, so anything we take needs to fit checked baggage
> limits. So that limits me to at the most 100w panels, although 50w would be
> easier. I'd like to eventually have about 400w of panels total, with two
> Trojan golf cart batteries (we can buy those there at reasonable cost).
> The goal is to run a small chest freezer with a beer brewing thermostat to
> make it into a refrigerator. Let's say that I figure out how to get the
> 100w panels out there, would I wire two strings of two in series for 24v
> each string? The wiring runs would be minimal since I can put the panels
> almost right next to the controller and batteries, although from what I've
> been reading if you are forced to make runs of over 10 feet or so the
> voltage drop forces some fairly large wires, so I agree with you the higher
> voltage the better. Is it possible to wire them all in series for 48
> volts? I'm just wondering what the best way to do it is.
>
> Thanks,
>
> Jerry Barth
>
>
>
> _____
>
> From: electricboats@yahoogroups.com [mailto: electricboats@yahoogroups.com ]
> Sent: Monday, May 18, 2015 8:32 PM
> To: electricboats@yahoogroups.com
> Subject: Re: [Electric Boats] Re: Solar charging question: Panel voltage vs.
> battery bank voltage?
>
>
>
>
>
> Kenneth,
>
>
>
> The mppt (maximum power point tracking) charge controller will provide the
> maximum possible output of the solar panel by regulating the power to
> batteries at the optimum voltage for charging, thus achieving the maximum
> amperage.
>
>
>
> So basically if you have a 100W, 24V panel it will regulate the output to
> 12V and still give you 100W, less a few percent conversion loss, or
> approximately 8 amps. Sounds a bit like magic but it really works.
>
>
>
> Also consider that your typical 12V panel puts out about 18Volts in the full
> sun. When you hook it up to a 12 volt panel with a pwm or other type of
> controller it will be forced to operate at 12V. If you look at the power
> curve for the panel, you will see that 18V is NOT the maximum power point
> and you are not getting all the energy that the panel can produce. So even
> using a nominal 12V panel on a 12V battery, an mppt charge controller will
> give you up to 30% more power from your solar collector.
>
>
>
> BTW, if you're feeding your electric motor directly with solar, the mppt
> charge controller will also dial in the optimum voltage that the motor needs
> and give you 30% more power too. It really does work, I've cruised almost
> 2000 miles on solar energy using it. MPPT controllers are well worth the
> extra expense.
>
>
>
> Capt. Carter
>
> www.archemedesproject.blogspot.com
>
>
>
>
>
> On Monday, May 18, 2015 7:45 PM, "Kenneth Reese kcr@kcrproducts.com
> [electricboats]" < electricboats@yahoogroups.com > wrote:
>
>
>
>
>
> Two 12v 50 watt solar panels... You are actually advising someone to
> charge a 12v battery with 24v x 4 amp (panels in series) vs using a 12v x 8
> amp (panel in parallel) ?
>
>
>
> On Mon, May 18, 2015 at 5:54 PM, Carter Quillen twowheelinguy@yahoo.com
> [electricboats] < electricboats@yahoogroups.com > wrote:
>
>
>
> Kenneth is right if you don't use an mppt charge controller but dead wrong
> if you do. There are several good reasons for going with a nominal 24V panel
> and an mppt charge controller.
>
>
>
> First, 24V panels are much cheaper. You can find them for as low as 50
> cents a Watt as compared to 12V panels that range from $1-$3 per Watt.
>
>
>
> Two, the higher voltage lets you use smaller wires.
>
>
>
> Three, an mppt charge controller will get you up to 30% more power from your
> panels than a pwm controller.
>
>
>
> The only downside to going with the standard 24V module is that they don't
> come in small sizes. They are all about 42"x56" or larger and can be a
> little too big to find a convenient mounting location on smaller boats. But
> if you've got the room to mount them, they are definitely the most
> economical way to go, even with the added cost of the mppt charge
> controller.
>
>
>
> Capt. Carter
>
> www.archemedesproject.blogspot.com
> <http://www.archemedesproject.blogspot.com/>
>
>
>
>
>
> On Monday, May 18, 2015 10:15 AM, fitloose <no_reply@yahoogroups.com> wrote:
>
>
>
>
>
> Well I'm afraid I must disagree with Kenneth. Using a 24V panel to charge
> 12v has benefits providing you are using a suitable MPPT solar charge
> controller. The easy way to see this in action is to experiment with this
> spreadsheet:
>
> http://www.victronenergy.com/support-and-downloads/software#mppt-calculator-> excel-sheet
>
>
>
> Note you can also add panels of your own choice in the custom field. Higher
> voltages will be more efficient in terms of losses, the higher voltage also
> means you will also start charging earlier in the morning and continue later
> in the evening. For more information about matching panels to MPPTs see:
>
> http://www.victronenergy.com/blog/2014/03/28/matching-victron-energy-solar-m
> odules-to-the-new-mppt-charge-regulators/
>
>
>
> If I had 12V batteries and say 2 x 12V panels of 50 Watts each I'd put them
> in series so 24V nominal @ 50 Watts instead of 12V nominal @ 100 Watts in
> parallel. Whilst the wattage for both (Volts x Amps = Watts ) is the same for
> both the ones in series have less losses due higher voltage and less
> current. Try it in the sheet. Note most controllers will need to be +5V
> over battery voltage to start charging. That decides the number of cells
> you need in a panel to be sure you have a suitable voltage in the first
> place. Another reason to use higher voltages, plus the charge earlier,
> charge later i.e charge longer times overall as mentioned before.
>
>
>
> Personally I found the sheet a very useful tool, along with the graphs, to
> see what is happening.
>
>
>
>
>
> John
 
 




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Respectfully,
Dan Hennis
;-)>




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