I had the same problem a couple of years back with my Sevcon/Motenergy combo (purchased from Thunderstruck). It all worked great when I benched it and then it stopped working later on (the motor would vibrate a bit but not spin). The problem ended up being the controller board in the engine (the Motenergy one costs about $30 US). When Thunderstruck shipped me a new board it worked fine and I haven't had a problem since.
The controller board is in the back of the Motenergy motor, under a small screwed in panel. I may have a picture from some previous emails that I can dig up.
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