Friday, December 23, 2011

RE: [Electric Boats] Re: Repower for a Bristol 27

 

Hi again!

 

So, for the Bristol 27, Tartan 27, and “plastic classics” like them, a “drive” has to be selected. Here are some notes I made to myself that were plagiarized/copied/edited from various knowledgeable contributors.

 

Notes on AC Induction Motors (ACIM), Brushless DC Motors (Permananent Magnet AC motors (PMAC)), and Brushed DC Motors:

I don’t consider brushed DC motors because they generate sparks from the arcing between the brushes and the armature and this is not be acceptable to me near flammable materials (like gasoline fumes, propane fumes, and hydrogen gas from the outgassing of unsealed lead-acid batteries)…so that leaves me with the ACIM versus PMAC motor choice. PMAC-type motors include the Motenergy ME0907 and ME0913 motors. I haven’t gathered data for what typical ACIM motors are or might be used for these sailboat propulsion applications.

 

Both ACIM and PMAC motors use “controllers” that sequentially “excite” and “regulate” the field/armature winding voltages/currents with 3-phase AC which is produced from the DC battery power being run through an “inverter.” PMAC motors use magnets permanently mounted in the motor and ACIM motors do not. I have read that the PMAC motor is very slightly more efficient than the ACIM motor because the PMAC armature field does not use any current. That is, the magnets in the PMAC motor already have the magnetic field “permanently” established.

 

Notes on AGM batteries..some weights and costs:

An Odyssey PC1800-FT 12VDC battery (214AH, 132 lbs) costs in the vicinity of $800 each. An Odyssey PC2150/Sears Diehard PM1 12VDC battery (100AH, 75 lbs) costs about $300-$350 each. The special charger (not just ANY charger can be used) for these types of batteries runs $300-$400. Four of the batteries are needed to make up a 48 VDC battery bank.

Weight check: An Atomic 4 engine weighs about 350 lbs (not including fuel or its starting battery).

 

Thanks for all the detailed information provided by everyone!

Jim Mills

jmills500@verizon.net

 

From: electricboats@yahoogroups.com [mailto:electricboats@yahoogroups.com] On Behalf Of Eric
Sent: Thursday, December 22, 2011 7:07 PM
To: electricboats@yahoogroups.com
Subject: [Electric Boats] Re: Repower for a Bristol 27

 

 

Hi Jim,

With your 7,400 lb displacement, you should look for a drive with a minimum of 3.7kW capacity. Displacement is a much better indicator of power requirements than boat length. The same recommendations on drives and batteries that I made to Jason are still applicable.

A two bladed prop will work as well as it did with the diesel, if you gear it to keep the same prop speeds. I don't think that many people here have custom props, just different ones from a regular catalog. You can peruse a number of options at Deep Blue Yacht Supply http://www.deepblueyachtsupply.com/ . I ordered my new prop shaft and flange from them, I already had my 13 x 15.5 four bladed prop from a local prop shop to replace the 13 x 10 two blade that was already on the boat. You can see both props side by side in "Eric's Serenity" photo folder in this group
http://groups.yahoo.com/group/electricboats/photos/album/1967401930/pic/list

Here's a quick excerpt from a previous post that I made back in August concerning prop slip of my old and new props...
"With the old prop and the diesel engine with 2:1 reduction, engine rpm was about 1200 (shaft speed of 600) at 3kts and 3200 engine rpm at 5.5 kts. With the new prop and electric motor with 2.55:1 reduction, the motor speed is 830rpm (shaft speed of 325rpm) at 3kts and 1900 motor rpm at 6kts. Doing the calcs, the old prop showed 39% slip at 3kts and 58% slip at 5.5kts. The new prop calcs to 27% slip at 3kts and 37% slip at 6kts."

So, of course you can use your old prop, but there is definately opportunity for efficiency improvements if you get a prop with more pitch, the electric motor can handle the slow speed load better than the diesel. My motor will pull smoothly from 200 rpm (prop speed 78 rpm).

Gear boxes like the Browning are generally considered to lose less power to friction, but there are some synchronous belt drives, like the Goodyear Eagle NRG systems, that are close (before you add the losses from the requisite bearings that you would need for a complete drive). Belts are quieter that gear boxes, but my Browning is pretty quiet.

There are lot's of options and it's your money, you get to chose what best for you.

Fair winds,
Eric
Marina del Rey, CA


--- In electricboats@yahoogroups.com, "Jim" <jmills500@...> wrote:
>
> Greetings!
>
> This is a GREAT thread with key questions to be answered for the Bristol 27.
> My questions are basically identical for a Tartan 27 (7400 lbs displacement
> with an Atomic 4 removed).
>
> So, can the existing 2-flute prop be used? The prop is "hidden" by lining up
> (vertically) with the keel in the aperture while using sails for power (as
> you already mentioned). If the prop RPM range is maintained as it originally
> was with the gas/diesel engine, is the prop "useable" or is it always a
> forgone conclusion that a custom prop is required? (and I don't have a clue
> how expensive one of these custom props are).
>
> Also as mentioned, the electric motor's reduction can be accomplished with a
> Browning gearbox attached to the "face" of the motor or with some type of
> belt-driven system. I don't know which would be most "efficient" as far as
> power losses are concerned, though.
>
> Finally, I always thought that the higher voltage configurations would
> always be better because the motor would draw less current though the power
> cabling (allowing smaller gauge electrical cables to be used and less
> current running through the motor windings). But, as you said, the higher
> voltage systems require more batteries.
>
> Great post!
>
> Jim Mills
>
> jmills500@...
>

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