When your epropulsion battery quits with 40% remaining, what exactly does it do?
Because if you are running near full throttle when it shuts off, then it comes back on and you are able to use it at lower throttle settings, then that would indicate voltage sag cutoff.
This could be because of the teny tiny wires epropulsion uses that cannot take much current without significant voltage drop.
Voltage sag may not be your problem at all, I'm just thinking out loud.
I saw one video of someone that hacked their electric outboard (don't remember the brand) and put in larger wires to the circuit board with larger connectors. If I remember correctly, he did this because his OEM connectors kept failing (something like every 6 months), NOT because of voltage sag.
I guess he was disconnecting and reconnecting several times a week on his dingy, while cruising and putting his dingy on deck when moving the big boat. And after a few months the pins in the OEM connectors would loosen up and he would have to wiggle it to even get it to work at all.
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